{"id":18,"date":"2020-07-28T11:08:32","date_gmt":"2020-07-28T09:08:32","guid":{"rendered":"https:\/\/elettroplast.com\/?page_id=18"},"modified":"2025-02-11T11:03:59","modified_gmt":"2025-02-11T10:03:59","slug":"servizi","status":"publish","type":"page","link":"https:\/\/elettroplast.com\/en\/servizi\/","title":{"rendered":"Our services"},"content":{"rendered":"
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Our Services<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Analyses and Development<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Elettroplast supplies a full service, from the analysis of the components, to the design of the mould, resulting in the customised moulded components delivered to customer\u2019s production lines.
Our skilled staff have the expertise required to offer customers the right warranties for the SOP (start of production) of their products.
We work closely with our customers, performing the following step-by-step analyses:<\/p>

  • analyses of critical issues (thin, difficult to fill profiles, potential suction issues, risks of buckling etc.; analysis of undercuts and of the costs related to the type of mould movement necessary and the press required as a result);<\/li>
  • analysis of the design mould (verification of injection points, analysis of the type of extraction, the cooling process, and the mouldflow).<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Injection mould manufacturing<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Our moulds are manufactured by moulders certified by the company. These are selected based on the unique features of the designs: multi-cavity needs, micro-parts, bi\/tri-materials, aesthetic or transparent details, and technical details (technopolymers and superpolymers).
    The timing of the manufacturing process is constantly monitored by the project manager, who is in contact with the moulders and the customer on a day-to-day basis.
    An important customer guarantee is the ordinary maintenance of the moulds, carried out internally in a department also equipped with a laser welder, enabling the prompt repair of the moulding parts.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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    Injection moulding<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Il nostro reparto di stampaggio \u00e8 altamente automatizzato. I professionisti specializzati utilizzano 52 presse Arburg ad iniezione – idrauliche ed elettriche- che coprono un range che va dalle 50 alle 320 tonnellate. Tutte le presse sono dotate di un sistema di presa robotizzato a due o tre assi; \u00e8 presente anche un\u2019isola bordo pressa con robot antropomorfo per la presa e l’assiemaggio dei componenti.
    Each press is served by control units for thermoregulating the moulds, which operate at high temperatures (when moulding superpolymers). In the department, employees work according to a three-shift rota to ensure the rapid execution of production orders and compliance with customer delivery times.
    Our material transport and treatment system is one of the strong points of our new plant, designed from a 4.0 perspective. In fact, two sorting units are used to connect all the presses to the dehumidifiers and cold-material gripping points. The system also enables the constant monitoring of the press cooling system.<\/p>

    All this is transformed every day into efficiency and quality.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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    <\/div>
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    Treatments<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    On request, Elettroplast offers a range of component stabilising treatments to complete the moulding process:<\/p>